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I-HBF-3/1450/1700/2200 I-Smart High Speed ​​Flute Laminator ene-Flip Flop Stacker

Incazelo emfushane:

I-HBF-3 imodeli yethu yesizukulwane sesithathu ye-high speed flute laminator. Ubukhulu. isivinini singamamitha angu-200/min, okwandisa kakhulu ukusebenza kahle kokukhiqiza. Izingxenye zikagesi ezijwayelekile zaseYurophu ziqinisekisa ukukhishwa okusebenzayo nokuzinzile. Isilawuli sokunyakaza saseMelika i-Parker, i-German SIEMENS PLC, inzwa yaseJalimane ye-P+F, iqinisekisa ngokuphelele ukufakwa kwe-lamination okusheshayo nokunembe. Ububanzi obunwetshiwe berola yokuphakela uthayela, irola yokunamathela yensimbi engagqwali kanye nerola ecindezelayo, kwenza i-lamination phakathi kwephepha lokuphrinta nephepha eliphansi libe ngcono.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

UMBUKISO WOMKHIQIZO

Ukucaciswa

I-HBF-3/1450

Ubukhulu. usayizi wephepha

1450×1450 mm

Okuncane. usayizi wephepha

360×380 mm

Ubukhulu beshidi eliphezulu

128 g/㎡-450 g/㎡

Ukujiya kweshidi elingezansi

0.5-10mm
Ishidi kuya eshidini lamination: 250+gsm

Ubukhulu. isivinini sokusebenza

200 m/min

Iphutha le-Lamination

±0.5 - ±1.0 mm

Amandla omshini

Uhlobo lokuhola: 28.75kw

Uhlobo lwebhande: 30.45kw

Amandla angempela

Uhlobo lokuhola: 25.75kw

Uhlobo lwebhande: 27.45kw

Usayizi womshini(L×W×H)

22248×3257×2988 mm

Isisindo somshini

7500 kg+4800 kg

I-HBF-3/1700

Ubukhulu. usayizi wephepha

1700×1650 mm

Okuncane. usayizi wephepha

360×380 mm

Ubukhulu beshidi eliphezulu

128 g/㎡-450 g/㎡

Ukujiya kweshidi elingezansi

0.5-10mm

Ishidi kuya eshidini lamination: 250+gsm

Ubukhulu. isivinini sokusebenza

200 m/min

Iphutha le-Lamination

±0.5 - ±1.0 mm

Amandla omshini

Uhlobo lokuhola: 31.3kw

Uhlobo lwebhande: 36.7kw

Amandla angempela

Uhlobo lwamaphethelo okuhola: 28.3kw

Uhlobo lwebhande: 33.7kw

Usayizi womshini (L×W×H)

24182×3457×2988 mm

Isisindo somshini

8500kg+5800kg

I-HBF-3/2200

Ubukhulu. usayizi wephepha

2200×1650 mm

Okuncane. usayizi wephepha

380×400 mm

Ubukhulu beshidi eliphezulu

128 g/m²-450 g/m²

Ukujiya kweshidi elingezansi

Ibhodi likathayela

Ubukhulu. isivinini sokusebenza

200 m/min

Iphutha le-Lamination

±1.5 mm

Amandla omshini

Uhlobo lokuhola: 36.3kw

Uhlobo lwebhande: 41.7kw

Amandla angempela

Uhlobo lokuhola: 33.3kw

Uhlobo lwebhande: 38.7kw

Usayizi womshini (L×W×H)

24047×3957×2987 mm

Isisindo somshini

10500kg+6000kg

Izici

Ubukhulu. isivinini singama-20,000 ama-pcs/ihora.

One-touch Control, ukunemba okuphezulu isivinini.

I-EU ejwayelekile, ukusebenza okuvikelekile.

Isebenza ku-lamination phakathi kwephepha eliphrintiwe elimibalabala nebhodi likathayela (A/B/C/E/F/G-flute, umtshingo ophindwe kabili, izendlalelo ezi-3, izendlalelo ezi-4, izendlalelo ezi-5, izendlalelo eziyi-7), amakhadibhodi noma ibhodi elimpunga, futhi kufanelekile ngoba "sandwich lamination".

Umshini Wesizukulwane Sesithathu Uza nemisebenzi Emisha:
Okokufaka kwedijithali. Ukuqala kokuthinta okukodwa kufaka:
A. Ukulungiswa kwengxenye yokulayisha ngaphambilini
B. Ukulungiswa kwe-FWD ​​ne-BWD ye-Feeder
C. Usayizi wephepha ophezulu wephepha
D. Usayizi wephepha eliphansi
E. Ukulungiswa kwengcindezi okuzenzakalelayo
F. Ukulungiswa kwenani leglue
G. Servo isikhundla
H. Ukulungiselelwa kwebanga lephepha
I. Ukucindezela ingxenye ethi FWD & BWD ukulungisa
J. Ukulungiswa kokuxhuma istaki sephepha
K. Isibonisi sephutha
L. Uhlelo lokuzithambisa
Bona ngempela ukusebenza kwedijithali, ulwazi, ukubona ngeso.

I-acsdv (1)

I-diaya ekhulisiwe. insimbi engagqwali roller

I-acsdv (2)

I-Servo high speed feeder, ukulungisa okuzenzakalelayo

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I-Servo lead edge conveyor, ukumunca okukhulu

I-acsdv (4)

I-Servo belt conveyor

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Ukuthinta okukodwa kuqale ukuxhuma ngesitaki

I-acsdv (5)

Isakhiwo esithwala kabili, sandise impilo

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Ukucindezela okuzenzakalelayo nesistimu yokulungisa inani leglue

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Auto lubrication system

Flute Laminator Imininingwane

A. Isistimu yokulawula i-elekthronikhi ehlakaniphile egcwele

Isilawuli sokunyakaza se-American Parker esinokulawula okuzenzakalelayo kwe-PLC, isilawuli esikude sendawo kanye ne-servo motor sivumela isisebenzi ukuthi sihlele usayizi wephepha esikrinini esithintwayo futhi silungise ishidi eliphezulu nendawo yokuthumela ishidi elingezansi ngokuzenzakalelayo. I-screw rod yesitimela eshelelayo engenisiwe yenza ukuma kucace; ingxenye ecindezelayo futhi inesilawuli esikude se-FWD ​​& BWD control inching. Umshini unomsebenzi wokugcina inkumbulo ukuze ukhumbule umkhiqizo ngamunye owugcinile. I-HBZ-3 ifinyelela ku-automation yeqiniso ngokusebenza okugcwele, ukusetshenziswa okuphansi, ukusebenza okulula nokuvumelana nezimo okuqinile.

B. Izingxenye zikagesi

● I-Shanhe Machine ibeka imodeli ye-HBZ-3 ezingeni lemboni yemishini yaseYurophu. Wonke umshini usebenzisa imikhiqizo eyaziwa ngamazwe ngamazwe, njenge-PARKER (USA), MAC (USA), P+F (GER), SIEMENS (GER), BECKER (GER), OMRON (JPN), YASKAWA (JPN), SCHNEIDER ( FRA), njll. Baqinisekisa ukuqina nokusebenza komshini. Ukulawula okudidiyelwe kwe-PLC kanye nohlelo lwethu oluzihlanganisele lubona ukulawulwa kwe-mechatronics ukwenza lula izinyathelo zokusebenza futhi wonge izindleko zabasebenzi.
● Umshini wamukela isilawuli esinyakazayo (i-Parker, e-USA) ukuze uzuze ukudluliswa kwesignali eqondile ngaphandle kokuphazamiseka, ukuzinza nokunembile.
● I-PLC (SIEMENS, Germany) yokulawula okunembile, lapho ishidi elingezansi lingaphumi noma i-feeder ithumela amashidi amabili, umshini oyinhloko uzoma ukuze unciphise ukulahlekelwa. Iminyaka engaphezu kwengu-30 yokuhlangenwe nakho kokukhiqiza emshinini we-laminating yenza uhlelo lohlelo luzinze futhi ukunemba kwe-laminating kuphakeme.
● Umshini usebenzisa umtshina wezithombe zikagesi (P+F, Germany), ongenazo izimfuneko kumbala weshidi eliphezulu neshidi elingezansi. Okumnyama nakho kungabonwa.

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C. Umondli

● Ucwaningo oluzimele nokuthuthukiswa kwemikhiqizo enelungelo lobunikazi: I-Feeder. Ngomklamo wokuphakelayo kwephrinta ephezulu, iyithuluzi eliqinisiwe lokuphakela iphepha elinokumunca iphepha okunembile, ukuphakelwa kwephepha okubushelelezi. Ubuningi. Isivinini sokuphakela iphepha ngu-20,000 pcs/ihora.
● Ukulawula ugesi okuzenzakalelayo. I-Feeder izofinyelela ngokuzenzakalelayo endaweni ngemva kokufaka usayizi wephepha esikrinini sokuthinta futhi yenza ukulungisa kahle. Iphampu yombhobho omkhulu wokumunca ithuthukiswe ikakhulukazi iphepha elisontekile.

D. Izindlela ezimbili zokulayisha amashidi aphezulu

● Inqwaba yephepha lebhodi lonke lingaphushwa kumphakeli wephepha ngaphandle kwethrekhi, elifanele lonke iphepha lebhodi lemikhiqizo yephepha emikhulu.
● Iphepha lingahlelwa kahle ngaphandle komshini, bese liphushelwa ephepheni eduze kwethrekhi, elenza linembile futhi licoceke.
● Ukuqondanisa kunomsebenzi "wokulungisa ugesi okuzenzakalelayo". Ifakwe uhlobo lwe-gantry pre-loading platform, isikhala kanye nesikhathi esisele sokulungiselela ukulayishwa kwephepha ukuze kuqinisekiswe ukuphepha kwabasebenzi. Ifinyelela umsebenzi osebenza kahle kakhulu.

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E. Ingxenye yokudlulisa iphepha elingezansi (Ongakukhetha)

Uhlobo lwe-lead edge (amasondo elanga ashayelwa yi-servo motor enomoya onamandla wokumunca):

Ilawulwa i-servo eyingqayizivele, futhi ukugeleza komoya wayo omkhulu ovunguzayo kanye nokungqubuzana kokuphakelwa kwamaphepha okwandayo kulungele ukulethwa okubushelelezi kwephepha elingezansi elisontekile, elimahhadlahhadla, elisindayo nelilikhulu. Idizayini yemininingwane ehlosiwe: Isondo ngalinye lenjoloba yokuphakelayo lifakwe ama-bearings ayindlela eyodwa ukuze kuqinisekiswe ukulethwa okunembile kanye nokudla okuzinzile. Isondo lerabha eliphakelayo ngephepha linempilo ende yesevisi, engafinyelela eminyakeni engu-5-10, ngaleyo ndlela kuncishiswe amandla okusebenza okushintsha isondo lenjoloba kanye nezindleko zokuthengisa emva kokuthengisa. Lolu hlobo lufanele noma yiliphi ibhodi likathayela, futhi lifaneleka kakhulu ku-multi-layer cardboard laminating.

Ongakukhetha: Isilinda esilungile singengezwa ukuze simbambathe iphepha futhi uqinisekise ukuthi iphepha elingaphansi licocekile.

Thuthukisa umshini wokulungisa ozimele, okungukuthi, iphepha elingezansi lizobe ligxile ngokuzenzakalelayo, futhi lingalungiswa ngokuzimela ngohlangothi olungakwesokudla, olulungele ukuxazulula inkinga ukuthi iphepha eliphansi alihlangabezani nemithethonqubo.

● Uhlobo oludlulisa ibhande (amabhande abhontshiwe ashayelwa injini ye-servo enomoya onamandla odonsa umoya):

Ibhodi likathayela lithuthwa ngokushelelayo ngebhande elinembobo, elifaneleka ngokukhethekile i-lamination phakathi kwephepha eliphrintiwe elimibalabala nebhodi likathayela (F / G-flute), amakhadibhodi kanye nebhodi elimpunga. Iphepha elingezansi ngeke liklwebhe ngesikhathi lihanjiswa.

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F. Isikhala sengxenye yeshidi elingezansi (Ongakukhetha)

● Uhlobo oluvamile, ubude besikhala bungamamitha angu-2.2, okuwukonga kakhulu isikhala.
● Uhlobo olwandisiwe, ubude besikhala bungamamitha angu-3, ​​okulungele ukulayishwa, ukupakishwa kanye nokusebenza kwephepha elingaphansi likasayizi omkhulu.

G. Uhlelo lokushayela

● Sisebenzisa amabhande esikhathi angenisiwe esikhundleni seketango lesondo elivamile ukuze sixazulule inkinga ye-lamination engalungile phakathi kweshidi eliphezulu neshidi elingaphansi ngenxa yeketango eligugile futhi silawule iphutha lokubeka phakathi kuka-±1.0mm, ngaleyo ndlela sigcwalise ukufakwa okuphelele.
● Wonke ama-bearings ohlangothini lwesobunxele nakwesokudla wengxenye ye-lamination athuthukisiwe abe yisakhiwo esine-double-bearing, esingakwazi ukwandisa ngokuphumelelayo impilo yesevisi yokuthwala. Ngesistimu yokuhlinzeka uwoyela othomathikhi, kulula ukugcina umshini, futhi ukuthwala akulula ukulimaza.
● Isakhiwo esiqinisiwe: i-wall plate ye-laminator yomtshingo igqinsiwe ibe ngu-35mm, futhi wonke umshini unzima ukuqinisekisa ukusebenza kwejubane eliphezulu nokuzinzile.

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H. Khulisa ububanzi besistimu yokunamathela yeglue (Ongakukhetha)

Khulisa ububanzi be-coating roller. Ukuze kuqinisekiswe ukuthi ingcina iboshwe ngokulinganayo ngaphandle kokuchaphazeka futhi iboshiwe ngesikhathi sokugijima kwesivinini esikhulu, I-SHANHE MACHINE iklama isistimu yokunamathela yeglue esebenzisa i-roller yephethini yensimbi engagqwali. Iphethini elikhethekile le-rhombic liwukubamba iglue ephepheni, eligcina ukusetshenziswa kweglue futhi linciphise okuqukethwe kwamanzi omkhiqizo we-laminated, lifaneleka kakhulu ukwenza i-sheet to sheet lamination. Idivaysi ekhethekile yokuvimbela i-glue ixazulula ngempumelelo inkinga ye-glue spplashing kanye nendiza. Idivaysi yokugcwalisa iglue ezenzakalelayo enesistimu yokuvuselela iglue ingagwema ukumosha iglue. Qiniseka ukuthi imikhiqizo iqinile futhi akukho ukuboshelwa.

Imininingwane Yesitaki Sephepha Elimile

I-LFS-145/170/220 Isitaki Sephepha Esimile esokuxhuma ne-laminator yomtshingo ukuze kutholakale umsebenzi wokupakisha amaphepha ozenzakalelayo. Inqwabelanisa umkhiqizo oqediwe we-lamination ube yinqwaba ngokwenani elibekiwe. Umshini uhlanganisa imisebenzi yokuphenyisisa iphepha ngezikhathi ezithile, ukupakisha amaphepha ohlangothini olungaphambili phezulu noma ohlangothini olungemuva kanye nokupakisha kahle, njll. Kuze kube manje, usisize izinkampani eziningi zokunyathelisa nokupakisha ukubhekana nenkinga yokushoda kwabasebenzi, ukwandisa isimo sokusebenza, ukonga. ukusebenza kanzima futhi kwandise kakhulu umkhiqizo usuwonke.

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I-LFS-145/170/220 Isitaki Sephepha Esimile, esinomsebenzi we-One-touch Start, asikho isidingo sokuthi u-opharetha alungise. Ingxenye yokudlulisa yengezwa ukuze kuhambe kahle. Ngaphambi kokuthi iphepha liye kuyunithi yokuphetshwa, iphepha lizobe limbambathwa ngokulandelana kuzo zonke izinhlangothi ezine. Iyunithi yokuphenyisisa ingasethwa kukhompuyutha ukuze iphendule kanye, iphendule kabili noma ingaphenduki. Ngemuva kokuthi iphepha seliqoqwe libe yinqwaba, umshini uzokhalisa insimbi bese uphusha inqwaba ku-stacker, bese u-opharetha angasebenzisa i-pallet jack ukususa inqwaba.

A. Isilawuli esididiyelwe: isitaki sephepha sokulawula i-laminator, isiqalo sokuthinta okukodwa

Faka usayizi wephepha esikrinini sokuthinta se-laminator yomtshingo, futhi isitaki sephepha singaxhunywa ngokushesha. Ibhodi ngalinye lokumbambatha iphepha nendawo lingafinyelela endaweni yalo ngesikhathi esifanayo. Isitaki sephepha siphinde sibe nesikrini sokuthinta esizimele, i-HMI, okulula ukusifunda. I-SHANHE ifuna ukwengeza ukusebenza kwedijithali futhi ithuthukise ukulawula okuhlakaniphile emishinini evuthiwe, ngaleyo ndlela yehlise izidingo zama-opharetha.

B. Ingxenye yokudlulisa inguquko (Ongakukhetha)

Le ngxenye inohlobo lwesilinda kanye nezinketho zohlobo olususwayo, futhi ingxenye yokudlulisa inguquko ifakwa phakathi kwengxenye ecindezelayo kanye nesitaki sephepha ukuze kuzuzwe ukuhlukaniswa kwephepha okuphumelelayo. Umsebenzisi angasusa udoti wephepha kule ngxenye ngesikhathi ukuze akhulise ikhwalithi yomkhiqizo. Le ngxenye ingaphinda isuswe futhi ishintshelwe ekuqoqweni mathupha.

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C. Ukushintsha isivinini sokulawula i-servo kwamazinga amathathu

● Ngemva kwephepha shiya ingxenye ecindezelayo, ngoba iphepha ligqithene, kufanele lihlukanise iphepha. I-conveyor yonke yokunqwabelanisa iklanyelwe ukusheshiswa kwezigaba ezintathu zomkhiqizo ohlukile wobude bokugqwala. Ukuhlukaniswa okuphelele.
● Ungalungisa ubude bephepha eliphetshwayo (Ubukhulu obungu-150mm) ukuze unqume inani lokuphetshwa ngakunye, ngokufinyelela lelo nani, iphepha lizothunyelwa ngokuzenzakalela kuyunithi yokuphetshwa.
● Imbambatha iphepha ngaphambili nezinhlangothi ezimbili ukwenza iphepha linqwabelene kahle.
● Ukuma okunembile okusekelwe kubuchwepheshe befrikhwensi eguquguqukayo. Ukuphusha iphepha okungazweli.

D. Ukulawulwa kwe-Servo

  • Sebenzisa i-frequency converter ukuze uphushe iphepha phakathi; iyunithi yokuphequlula isebenzisa isilawuli se-servo motor.
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E. Ingxenye Esekelayo

● Ukuma kwangemuva, nokumbambatha iphepha kusuka ezinhlangothini ezi-3: uhlangothi olungaphambili, uhlangothi lwesobunxele kanye nohlangothi lwesokudla. Qinisekisa ukupakishwa kwe-oda.

● Idivayisi yokupakisha kusengaphambili ukuze ilethwe ngokungami. Ukuphakama kokupakishwa kwamaphepha kuyalungiseka phakathi kuka-1400mm kuya ku-1750mm.

F. Ingxenye Yokulethwa (Ongakukhetha)

Umsebenzi we-pallet wephepha le-automatic. Lapho ibhodi lonke liphushwa ngokuzenzakalelayo ngaphandle kwesitaki, i-pallet yephepha ilekelelwa ngokuzenzakalelayo futhi iphakanyiswe ngokuzenzakalelayo, futhi umshini uyaqhubeka nokuthola iphepha.

  • Isistimu ye-Logistics, ingakwazi ukwengeza ngokuzenzakalelayo i-pallet yephepha, ikhiphe inqwaba yephepha lapho igcwele, futhi isebenzise ujeke we-pallet ukuyihambisa. Vimbela ukulethwa kwephepha kubambeke noma ukuwa kwenqwaba yephepha.
  • Ukuvikela ukuphepha: uma opharetha bengena ngaphakathi emshinini, umshini uzoba nesexwayiso sezwi ngesiNgisi nokuvala shaqa okuzenzakalelayo.
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Uhlu lokuhlaziya ukusebenza kahle kwe-G.Stacker:

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Umkhiqizo we-Lamination 1450*1450 laminate Q'ty 1700*1650 laminate Q'ty 2200*1650 laminate Q'ty
I-E/F-flute eyodwa

9000-14800 ama-pcs/ihora

7000-12000 ama-pcs/ihora

8000-11000 ama-pcs/ihora

I-B-flute eyodwa

8500-10000 ama-pcs/ihora

7000-9000 ama-pcs/ihora

7000-8000 ama-pcs/ihora

I-E-flute ephindwe kabili

8500-10000 ama-pcs/ihora

7000-9000 ama-pcs/ihora

7000-8000 ama-pcs/ihora

5-ply BE-umtshingo

7000-8000 ama-pcs/ihora

6000-7500 ama-pcs/ihora

5500-6500 ama-pcs/ihora

5-ply BC-umtshingo

5500-6000 ama-pcs/ihora

4000-5500 ama-pcs/ihora

4000-4500 ama-pcs/ihora

Qaphela: isivinini sesitaki sisekelwe kugqinsi lwangempela lwamabhodi wephepha. Ugqinsi ngalunye lwe-stacking lusuka ku-0 luye ku-150mm. Lokhu kuhlaziya kusekelwe ekubalweni kwetiyori. Uma amabhodi asonta kakhulu, ubuningi bephepha lokupakisha bungase bube buncane.

  • Okwedlule:
  • Olandelayo: