HBZ-145/170/220 Full-auto High Speed Flute Laminating Machine

Short Description:

Model HBZ full-auto high speed flute laminating machine is our blockbuster intelligent machine, which is suitable for laminating paper with corrugation board and cardboard.

Machine’s highest speed can reach 160m/min, which aims at fulfilling clients’ requirements of fast delivery, high production efficiency and low labor cost.

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SPECIFICATION

HBZ-145
Max. Sheet Size(mm)	1450(W) x 1300(L) / 1450(W) x 1450(L)
Min. Sheet Size(mm)	360 x 380
Top Sheet Thickness(g/㎡)	128 - 450
Bottom Sheet Thickness(mm)	0.5 – 10mm (when laminate cardboard to cardboard, we require bottom sheet to be above 250gsm)
Suitable Bottom Sheet	Corrugated board (A/B/C/D/E/F/N-flute, 3-ply, 4-ply, 5-ply and 7-ply), grey board, cardboard, KT board, or paper to paper lamination
Max. Working Speed(m/min)	160m/min (when flute length is 500mm, machine can reach max. speed 16000pcs/hr)
Lamination Accuracy(mm)	±0.5 - ±1.0
Power(kw)	16.6
Weight(kg)	7500
Machine Dimension(mm)	13600(L) x 2200(W) x 2600(H)

HBZ-170
Max. Sheet Size(mm)	1700(W) x 1650(L) / 1700(W) x 1450(L)
Min. Sheet Size(mm)	360 x 380
Top Sheet Thickness(g/㎡)	128 - 450
Bottom Sheet Thickness(mm)	0.5-10mm (for cardboard to cardboard lamination: 250+gsm)
Suitable Bottom Sheet	Corrugated board (A/B/C/D/E/F/N-flute, 3-ply, 4-ply, 5-ply and 7-ply), grey board, cardboard, KT board, or paper to paper lamination
Max. Working Speed(m/min)	160m/min (when running 400x380mm size paper, machine can reach max. speed 16000pcs/hr)
Lamination Accuracy(mm)	±0.5 - ±1.0
Power(kw)	23.57
Weight(kg)	8500
Machine Dimension(mm)	13600(L) x 2300(W) x 2600(H)

HBZ-220
Max. Sheet Size(mm)	2200(W) x 1650(L)
Min. Sheet Size(mm)	600 x 600 / 800 x 600
Top Sheet Thickness(g/㎡)	200-450
Suitable Bottom Sheet	Corrugated board (A/B/C/D/E/F/N-flute, 3-ply, 4-ply, 5-ply and 7-ply), grey board, cardboard, KT board, or paper to paper lamination
Max. Working Speed(m/min)	130m/min
Lamination Accuracy(mm)	< ± 1.5mm
Power(kw)	27
Weight(kg)	10800
Machine Dimension(mm)	14230(L) x 2777(W) x 2500(H)

ADVANTAGES

Motion control system for coordinating and main controlling.

Minimal sheets distance can be 120mm.

Servo motors for alignment of top sheets’ front and back laminating position.

Automatic sheets tracking system, top sheets trace bottom sheets.

Touch screen for controlling & monitoring.

Gantry type pre-loading device for easy placing top sheet.

FEATURES

A. INTELLIGENT CONTROL

● American Parker Motion Controller complement the tolerance to control the alignment
● Japanese YASKAWA Servo Motors allow machine to perform more stable and fast

Full-Auto High Speed Flute Laminating Machine2

B. TOP SHEET FEEDING SECTION

● Patent-owned Feeder
● Vacuum Type
● Max. feeding speed is up to 160m/min

C. CONTROLLING SECTION

● Touch Screen Monitor, HMI, with CN/EN version
● Set sheets size, change sheets distance and monitoring the operation state

Full-Auto High Speed Flute Laminating Machine3

D. COATING SECTION

● Rhombic gluing roller prevents glue from splashing
● Adhesive supplementary & recycling device helps to avoid waste of resource

E. TRANSMISSION SECTION

● Imported timing belts solve problem of inaccurate lamination due to the worn-out chain

Full-Auto High Speed Flute Laminating Machine5

F. HIGH APPLICABILITY

● Single-flute B/E/F/G/C9-flute; 3 layer corrugation board; 4 layer BE/BB/EE double flute; 5 layer corrugation board
● Duplex board
● Grey board

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Corrugated Board B/E/F/G/C9-flute 2-ply to 5-ply

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Duplex Board

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Grey Board

G. BOTTOM SHEET FEEDING SECTION (OPTIONAL)

● Super Strong Air Suction Belts
● Front Edge Type (Optional)

H. PRE-LOADING SECTION

● Easier for placing top sheet pile
● Japanese YASKAWA Servo Motor

Full-Auto High Speed Flute Laminating Machine1

DETAILS

A. Electric Components

Shanhe Machine positions HBZ machine upon the European professional industry. The whole machine uses international well-known brands, like Parker (USA), P+F (GER), Siemens (GER), Omron (JPN), Yaskawa (JPN), Schneider (FRA), etc. They guarantee machine operation’s stability and durability. PLC integrated control plus our self-compiled program realize the mechatronics manipulation to maximally simplify the operation steps and save labor cost.

B. Full Auto Intelligent Electronic Control System

PLC control, touch screen operation, position remote controller and servo motor allow worker to set paper size on the touch screen and adjust the top sheet and bottom sheet’s sending position automatically. The imported sliding rail screw rod makes the positioning precise; at the pressing part there is also a remote controller for adjusting the front and back position. Machine has a memory storage function to remember each product you have saved. HBZ reaches the true automation with full functionality, low consumption, easy operation and strong adaptability.

C. Feeder

It’s Guangdong Shanhe Industrial Co., Ltd.’s patented owned product. A high-end printer-used feeder and a strengthened paper sending device with four suction nozzles and four feeding nozzles ensure precise and smooth paper conveying. A portal frame external type pre-loading platform is equipped for setting aside time and space for preloading paper sheets, which is safe and reliable, completely meets the requirements of high efficient running.

D. Bottom Paper Conveying Part

Servo motor drives the suction belts to send bottom paper which includes cardboard, grey board and 3-ply, 4-ply, 5-ply and 7-ply corrugated board with A/B/C/D/E/F/N-flute. The sending is smooth and precise.

With strong suction design, machine can send paper with thickness between 250-1100g/㎡.

HBZ-170 bottom sheet feeding part uses dual-vortex pump with dual-solenoid valve control, aiming at 1100+mm width paper, can start a second air pump to increase air suction volume, function better on conveying warping and thick corrugation board.

E. Driving System

We use imported timing belts instead of the traditional wheel chain to solve the problem of inaccurate lamination between top sheet and bottom sheet due to the worn-out chain and control the lamination error within ±1.5mm, thus fulfill the perfect lamination.

F. Glue Coating System

In the high speed operation, in order to coat glue evenly, Shanhe Machine designs a coating part with a special coating roller and a glue-splash-proof device to resolve the glue splashing problem. Full automatic adhesive supplementary and recycling device together helps to avoid waste of glue. According to product demands, operators can adjust the glue thickness by a controlling wheel; with the special striped rubber roller it effectively solves the problem of glue splashing.

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